500 kVA Kohler diesel generator installation Malta

Powering Malta’s Critical Infrastructure: Malta Police Force Data Centre Backup System

A. Falzon Energy Projects is currently delivering a complete industrial backup power system for the Malta Police Force Data Centre at Skyparks, Malta — a facility where uninterrupted power is critical.

This project includes the supply, delivery, synchronisation, installation and 24/7 technical support of a fully integrated diesel generator and fuel storage system designed for critical infrastructure.

2 Units – 500 kVA Kohler-Rehlko Industrial Diesel Generators

At the heart of the installation are two KOHLER-Rehlko V500C2 diesel generator sets, powered by Volvo engines and built for high-performance standby applications.

Key Technical Specifications (per generator):

  • Model: V500C2

  • 500 kVA / 400 kW Standby Power

  • 455 kVA / 364 kW Prime Power

  • Performance Class G3

  • 400/230V, 3-phase, 50Hz

  • Volvo TAD1345GE-B, 6-cylinder, 12.78L engine

  • 1500 RPM industrial duty

  • Approx. 101 L/h fuel consumption at 100% load

  • KOHLER brushless alternator, Class H insulation, IP23 protection

  • ISO 8528 compliant

The two generators are synchronised to operate in parallel, enabling:

  • Load sharing

  • Redundancy and fail-safe operation

  • Improved efficiency under varying loads

  • Seamless power continuity during outages

For a data centre generator system in Malta, this level of reliability is essential.

Industrial 500kva Generator Malta
2 Tanks – 2,000L Savi Serbatoi UNI-EN 12285-2 Double-Wall Diesel Storage

To ensure operational autonomy and environmental compliance, we supplied two 2,000L Savi Serbatoi double-wall diesel storage tanks, both: 

  • Manufactured to UNI EN 12285-2 standard

  • Built in S235JR carbon steel

  • Mechanical level gauge

  • Suction pipe with foot valve

  • Overfill prevention valve (limits filling to 90%)

  • 115% bunded secondary containment

This ensures safe diesel storage, spill protection and compliance with European fuel regulations.

Savi Bunded Diesel Fuel Tank Malta
500 kW KeyPower Resistive Load Bank

As part of this integrated standby power system, we supplied a 500 kW KeyPower resistive load bank to support generator validation and performance verification.

The load bank enables controlled load application to verify generator performance, stability and full output capability.

Key Specifications:

  • Capacity: 0–500 kW 

  • Voltage: 230/400 VAC, 3 Phase, 50 Hz 

  • Load Type: Resistive (PF = 1.0) 

  • Cooling: Forced air-cooled

Load Bank Malta
Heavy Logistics & Precision Installation

This project required:

  • 100-tonne crane operations

  • Forklift handling of heavy industrial equipment

  • Detailed lifting plans and site coordination

Each generator weighs over 3 tonnes, making organisation and planning a key part of the execution.

Complete Backup Power Integration in Malta

The final system integrates:

  • Diesel fuel storage

  • Synchronized 500 kVA generators

  • Advanced control & monitoring

  • Automatic mains failure response

  • 24/7 on-call technical support

This installation highlights our expertise in delivering industrial diesel generators in Malta, emergency power supply systems, and mission-critical backup solutions for government and commercial facilities.

Contact Us

For more information or enquiries:

📞 Call: 9949 5860
📧 Email: anthony@energyprojectsmalta.com

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